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TDM Systems Case Study
Sultécnica is a precision parts machining company in Cachoeirinha, Rio Grande do Sul, Brazil, founded in 1988.
CLIENT OBJECTIVES
• Optimize internal processes
• Improve Tool Management
• Increase operational efficiency
SOLUTIONS USED
Agreement with Adeptmec to initially implement TDM ClassiX and subsequently transition to TDM Global Line.
Data transparency provides stability to the process and allows for faster, more assertive decisions, which previously took hours to make, but are now resolved in minutes with accurate verification of the data system.
R. Menegatho, Production Manager
13% reduction in tooling costs
15% reduction in tool mix
RESULTS OBTAINED
35% reduction in time
machine setup
19% reduction in tool inventory
70% reduction in tool change time
Access to real-time data
CASE VERICUT
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Company in São Paulo, German manufacturer of equipment and technology for beverage bottling lines
CLIENT OBJECTIVES
Increase productivity by 5.56% of part A on the Mazak Integrex I 200 S machine
SOLUTIONS USED
Software VERICUT FORCE para simular, verificar e otimizar o programa NC sem consequências graves.
RESULTS OBTAINED
Productivity increase of 9.16% in part A
10% increase in productivity on part B
50% increase in tool life
CASE CRIBWISE
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Latin American division of one of the leading global healthcare companies, manufacturer of critical surgical equipment in Brazil.
CLIENT OBJECTIVES
• Eliminate manual management of drill bit inventory
• Reduce costs and inefficiencies (administrative activities).
• Automate consumption tracking and ensure correct use
SOLUTIONS USED
CRIBWISE to automate orders, track in real time, control expenses and create optimized tool selection rules.
RESULTS OBTAINED
He expected to save R$150,000 in a year, but he saved it in just 5 months.
Time savings for operators, accurate consumption tracking, process optimization and facilitation of preventive maintenance.
Environmental sustainability, reducing paper waste and drill bit consumption.
CASE SIEMENS
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Smart factory based in Leme, São Paulo. General machining, tooling, and development of fastening projects, devices, and measuring instruments for the oil and gas industry.
Client objectives
• Increase productivity and gain extra machining hours
• Improve performance and profitability
SOLUTIONS USED
Installing Optimize MyMachining Adaptive Control (OMM/AC) on GROB G552 & SM1000 EURON SIMCO machines
Productivity increase of 8% on part A of the GROB G552.
RESULTS OBTAINED
Increase in productivity by 23.7% on part B of SM1000 EURON SIMCO.
Increase in productivity by 17.3% on part C of the SM1000 EURON SIMCO.
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